Updated: 12th August 2025
At Heightsafe, protecting people who work at height is our top priority. Our Overhead Fall Arrest Track Systems deliver unparalleled safety, combining advanced engineering with full compliance to UK and European fall protection standards.
Designed for demanding industries such as aviation, transport, logistics, and manufacturing, our rigid rail systems provide reliable fall arrest protection for overhead, horizontal, and vertical working environments.
An Overhead Fall Arrest Track System consists of a rigid rail installed above the working zone, along which a worker is connected via a travelling trolley. This allows safe, hands-free movement while continuously secured against falls. Unlike flexible lifelines, rigid rail systems minimise fall distances and virtually eliminate pendulum swing hazards—crucial in environments with low clearances or complex layouts.
Typical applications include:
> Aircraft and rail vehicle maintenance
> Loading bays and warehouse operations
> Vehicle and equipment servicing areas
> Industrial manufacturing and production lines
Our modular, easy-to-install track systems adapt to virtually any workspace configuration, whether new build or retrofit.
Superior Safety by Design:
Our enclosed rigid rails with precision-engineered free-running trolleys drastically reduce the risk of injury by limiting fall distance and controlling movement. By preventing dangerous pendulum swings and secondary impacts, these systems offer superior protection compared to traditional flexible fall arrest solutions.
Hands-Free Mobility and Efficiency:
The smooth, sealed-bearing trolleys allow workers to move fluidly along the track without interruptions or manual handling of safety equipment, increasing productivity and focus on the task at hand.
Preserve Valuable Floor Space:
Installed on ceilings or overhead structures, these systems free up precious floor space—eliminating the need for intrusive supports or posts that can interfere with workflows or storage.
Long-Term Durability with Minimal Maintenance:
Constructed from high-grade stainless steel, Heightsafe’s overhead fall arrest tracks resist corrosion and wear even in harsh or outdoor environments. This results in durable systems with reduced maintenance and longer service life.
Heightsafe overhead fall arrest tracks are engineered to be highly versatile:
Easily mounted to existing steelwork, roof purlins, or bespoke supports
Designed to navigate around structural obstacles and building services
Ideal for low-clearance environments where limiting fall distance is critical
Modular and relocatable, allowing system extensions or repositioning as site needs evolve
Whether you operate in tight industrial settings or large open warehouses, our systems provide customisable safety solutions tailored to your environment.
Don’t compromise on safety when working at height. Invest in Heightsafe’s Overhead Fall Arrest Track Systems for superior fall protection that meets your operational needs and regulatory requirements. Whether you need a single system or a comprehensive site-wide strategy, our experts are ready to assist you with tailored solutions and expert advice.
Contact Heightsafe today to discuss your project, request a quote, or schedule a site survey. Let us help you protect your workforce with industry-leading overhead fall arrest technology.
Heightsafe delivers a complete turnkey service covering every stage of your overhead fall arrest system project:
Site-Specific Risk Assessments & Surveys: We begin by understanding your site’s unique challenges to ensure optimal design and safety.
Custom CAD Design: Our experienced engineers create detailed, bespoke designs that meet your operational and compliance needs.
Professional Supply & Installation: Our in-house installation teams deliver high-quality workmanship, ensuring your system performs flawlessly from day one.
Initial & Ongoing Testing and Certification: We provide thorough system certification upon installation and recommend biannual inspections to maintain peak safety and regulatory compliance.
Maintenance Packages: Flexible servicing plans keep your fall arrest system in perfect condition, extending its lifespan and your peace of mind.
Industry-Leading Expertise: With over a decade specialising in fall protection, Heightsafe has installed thousands of overhead fall arrest systems across the UK. Our knowledge and experience ensure every system meets the highest standards of safety and quality.
Nationwide Reach with Rapid Response: From remote industrial sites to urban logistics hubs, we offer full UK coverage with responsive support teams ready to assist you wherever you operate.
In-House Design and Installation: Unlike many providers, Heightsafe controls the entire process in-house—from engineering to installation—ensuring quality, reliability, and clear communication throughout.
Trusted by Leading Industries: Our systems protect workers for major clients in construction, rail, aviation, manufacturing, and logistics, proving their reliability across diverse, high-risk sectors.
Fully Accredited: Heightsafe holds certifications including ISO 9001, CHAS, and SafeContractor, providing you with assurance in our professionalism and commitment to safety excellence.
Get in touch with Heightsafe’s friendly, professional team today for free, no obligation advice on your Work at Height requirements.
Simply complete the below and one of our experts will be in touch.
